Saw cutting is a mechanical cutting process that uses toothed blades or abrasive wheels to cut sheet metal
into desired lengths or shapes. It is typically used for straight-line cuts on thicker sheet or plate metal
where high precision is not critical. This method is ideal for cutting sheets to size before secondary
operations like bending or welding
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Saw Cutting
Saw cutting is a mechanical cutting process that uses toothed blades or abrasive wheels to cut sheet metal into desired lengths or shapes. It is typically used for straight-line cuts on thicker sheet or plate metal where high precision is not critical. This method is ideal for cutting sheets to size before secondary operations like bending or welding
- Material Thickness Range - 1 mm to 25 mm (depends on saw type)
- Cutting Accuracy - ±0.5 mm (may vary by blade and operator)
Cutting Methods:
- Cold Saw - High precision; low-speed rotary saw with coolant
- Band Saw - Continuous blade; good for straight and contour cuts
- Circular Saw - High-speed blade; efficient for straight cuts
- Abrasive Saw - Ideal for hardened materials
- Materials - Mild steel, stainless steel, aluminum, brass, copper
- Edge Finish - Moderate; may require deburring
- Best For - Cutting sheet blanks, trimming, preparing sections for welding
- Speed - Moderate; depends on blade type and material hardness
- Automation - Manual or semiautomatic (CNC band saws also available)
- Noise & Safety - Loud process with flying debris; requires safety gear
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